Designed here. Built here. Scaled here.

Vertical integration gives us end-to-end control of our products. Our AI-enabled production lines let us move faster, hold tighter quality, and scale with demand.

Cost decides adoption, so we vertically integrated to make fast, accurate testing affordable at scale.

Key stats.

250K+

Cartridges manufactured to date

1,000+

Search Analyzers manufactured

115K

End user test runs

4

Test methods on one platform

Most diagnostic companies outsource. We don't

Keeping manufacturing in-house gives us four advantages that outsourcing can’t.

Built-in affordability

Affordability is in our DNA. It shapes every decision we make, from the first design to the final product.

Supply resilience

Critical steps aren’t spread across outside vendors, so production keeps running when a supplier falls short.

Iteration speed

With design and production under one roof, ideas move faster from concept to tested product.

Consistent results

Cartridge variation shows up as result variation. Controlling the process end-to-end is how we ensure consistent performance.

Inside our manufacturing.

Built on proven technology.

PCB manufacturing is at the core of what we build. It’s one of the most mature and scalable processes in electronics, which lets us make precise, reliable products in high volume at low cost.

Route, place, test — then the next board
ROUTEPLACETEST

Future Proofing with AI

We’re putting AI to work behind the scenes, building tools that help us scale faster as demand grows.

At a glance.

A working summary of how Fluxergy manufactures. Facility detail, quality documentation, and current certifications are available from our team.

Model
Vertically integrated — analyzers and consumables built in-house
Facility
Irvine, California
Cartridge production
Microfluidic chip production
Reagent dispensing and drying
Layer bonding
Inline inspection
Functional test
Analyzer production
In-house assembly
Process control
Vision-based inline inspection with predictive process models
Inspection coverage
Every cartridge inspected and functionally tested before release
Traceability
Lot and cartridge identity recorded against every result in FluxOS
Change control
Documented design and process change-control path
Quality certifications
Available on request — confirm the current list with our team

One platform, put to work across industries.

Learn about how Fluxergy is helping doctors, veterinarians, and more improve outcomes in their industries.

Building an assay that needs a manufacturer?

OEM partners bring their own chemistry onto the Search Card chassis and our production lines. Tell us what you're developing and we'll tell you what it takes to make it at volume.